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Chip Ford's 1974 Catalina 22
Restoration Project
Sail #3282 l Marblehead, Massachusetts |
The never-ending project to fill my hole in
the ocean while bailing it out
The Ongoing Dinghy Project
A 9' Beacon Lynx, manufactured in Bristol,
RI in 2000
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Description |
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Under its cover, Chip Mate the dinghy fared somewhat
better at the dinghy dock; at least not filling up with rainwater.
It is the worse for damage nonetheless, at the crowded dock.
The outboard skiff to its port side (MS
6852 AF with an expired green registration sticker) has done some damage to
Chip Mate's registration numbers,
and the dinghy to its starboard is riding up over Chip Mate's covered gunwale,
wearing on the new cover. (Sep. 5, 2006) |
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The skiff on its port side, MS 6852 AF, has a good
rubber rubrail all around its gunwale -- except for where it's been torn
off, is missing -- and that, of course, is precisely where it's rubbing
against Chip Mate. Now I know why I had to replace those damaged
registration numbers last year! I'll probably need to replace them again next season.
It's definitely time to rig up some permanent fenders on Chip Mate -- in
this neighborhood, obviously past time. |
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This morning I took my cordless drill and a few other
odds and ends down the street to the dock to take care of the dinghy
problem before further damage could be done to Chip Mate. |
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After uncovering the dinghy, I took it out to Chip Ahoy
and picked up a spare pair of small fenders that came with the boat
(I've since replaced them with larger ones, of which I have four) and
my Weller butane soldering gun/rope cutter. |
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Back at the dinghy dock, I drilled a pair of holes in
each gunwale and tied one fender to each side. (Note the one space
where the dinghy on the right of Chip Mate DOES NOT have a rubrail!) |
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When done, I wasn't 100 percent satisfied -- I
probably should have used a pair of larger fenders in this situation,
but it's an improvement. I'll know how much better this works
after the next blow. |
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Chip Mate, the dinghy, took a beating
down at the dinghy dock this season. The dinghies alongside it pounded away wearing out holes in the
new cover as well as the hull. Despite my belated addition of
permanent fenders, when the other
dinghies were removed for the season, the skiff on its port side
pushed Chip Mate against the dock, doing this damage to the bow. Those used to be
state registration numbers where the gouge is worn
through the gelcoat and into the fiberglass. I'll also need to have
Josh the sailmaker repair the damaged cover over the winter.
(Nov. 19, 2006) |
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Today I moved the dinghy out from beneath the tree
where
it's been propped upside down and tied down since soon after the above photo was
taken, pre-winter 2006-07. With my broken shoulder last spring, a
very belated launch, and the subsequent cancellation of last year's cruise, there was
no need for a dinghy. Now, preparing for my upcoming cruise next
month, it's time
to get to work on it, make it ready. The first step was moving it
from beneath the tree to out front of the house where it'll be more
convenient to work on. Then I hosed off a
year-and-a-half's worth of accumulated dirt and fallen-leaves-turned-to-mulch. (Jun. 18, 2008)
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Chip Mate's starboard side is still in
good shape, but its bottom
needs some sanding and fresh bottom paint. I had a new set of
vinyl registration numbers cut a year ago that are ready to apply, along
with the new state registration decal. The sunbrella cover has
been repaired, was ready to go last season. |
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Today I used the heat-gun and a
single-edge razor blade scraper to easily lift off the registration numbers from
both sides and the registration decal. I wiped off the thick glue
residue with wax-and-tar remover then used coarse compound to hand-rub the
area around the repair, so I can get a good color match when I go to mix
and tint the gelcoat. When the repair is completed, I'll compound and
wax the entire hull.
With the dinghy turned upside down, it's remarkable how much the damage
looks like a fish -- even down to the scales! Rightside up it
looks like a dead fish, belly-up . . . (Jun. 19, 2008)
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I plan to use
Evercoat Marine Polyester Gel-Paste for the repair. I'm hoping
it'll fill the gouge with one application, but that might require two.
Before calling it a day and getting back to my real job, I roughed up
the area in and around the damage, hand-sanding with 80-grit paper.
It 's ready for the gel-paste next. |
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Yesterday I mixed and applied the first coat of gelcoat
(gel-paste) to the damaged area. I was able to get a pretty good
color match using West System's white tint. I hoped to accomplish
the repair with one coat, but obviously it'll need at least another.
I mixed up enough paste-and-tint for another skim coat or two; I just
need to add the hardener. (Jun. 23, 2008) |
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After four applications of gelcoat with wet-sanding
between (220 grit, then 400, and finally 1000), the repair is completed.
Next I'll compound the hull and wax it, then paint the bottom which I
sanded yesterday. Bristol Boats sent me new brand decals, so I'll
remove the old ones before compounding and apply them when I apply the
state registration numbers and decal. (Jul. 1, 2008) |
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