My biggest regret after doing the complete rewiring job was
the rat's nest of wiring I ended up with. I'm no electrician,
and the project got quite complicated before I was done, but I
just took it one step (connection) at a time, doing each one
carefully -- some may say even overkill but I hope never to need
revisit it.
One of the tricks I learned -- put to use -- was to make inline
fuses easily accessible, and label each one. I used strips of
computer address labels cut in small pieces on which I wrote
what it was protecting, e.g., Tiller Pilot, Depth Gauge, GPS,
Solar Panel, etc. When you need to change a fuse on the fly,
you'll want to be able to locate, access, and replace it
quickly.
Another is to think it out in advance -- each connection you
plan to make -- so you don't need to ever revisit it. I often
drew diagrams for myself before touching wire, solder, or
crimpers: "Thinking out loud on paper" I called it.
Of course, use only marine-grade wire and connectors. I used
shrink tubing over all my connections -- which meant I had to
remember to put the unshrunk tubing on before making the
permanent crimp, then shrinking with a heat gun to make the
connection watertight. I forgot a few times and had to cut the
wire and slip on the unshrunk tube, then reconnect anew, grrr.
Besides the standard switch/fuse panel, I mounted a
small
positive buss against the aft bulkhead beneath the aft dinette
seat for all the peripheral connections. I later added two more
heavy-duty busses (one positive, the other negative) for the
battery cables, 4-way battery switch for the dual batteries,
etc. This is connected to that first, smaller buss.
Since I was adding an anchor light and deck light to the mast
(new wiring harness inside it), along with the steaming light, I
had to devise a means to switch them on and off individually --
which meant using more of the switch panel switches along with
running additional wiring from the mast for each circuit, along
with a larger deck connector. I eliminated the 12v master switch
on the switch panel, freed it up for the additional mast
lighting, added a new master switch to the winch panel.
The switch/fuse panel is connected to a 12v lighted rocker
"master switch" on the top portside of the winch panel that
controls all battery current going to the switch panel and small
buss from the larger busses. The automatic bilge pump and solar
panel are connected directly to the larger busses, before the
master switch, so they can remain always-on when I shut the
master switch before leaving the boat on its mooring. Once I
shut off the master switch, I know for certain that nothing else
can drain the batteries during my absence.
As I said, I'm no electrician; I understand but the basics. If
you're game to undertake the rewiring project, then you probably
know at least as much as I did, if not more. Think it out, take
it one circuit at a time (then make sure it works), plan each
step ahead, take it slowly and you shouldn't have any problems.
It was time-consuming, but actually pretty simple
one-step-at-a-time, and most satisfying when I was done and
everything worked as it was supposed to!
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